HUAYE-301

HUAYE-301 High-Strength Conveyor Belt Repair Adhesive

HUAYE-301 is a professional-grade, 3-part cold vulcanizing rubber repair system engineered for severe conveyor belt damage in mining, ports, and heavy industries. Cures for light load in just 30 mins with 2-3x the wear resistance of standard rubber.

  • ✔ 25 MPa High Tensile Strength
  • ✔ 30-Min Rapid Light Load Restart
  • ✔ Flame Retardant & Heavy Duty
  • ✔ Low Viscosity for Large-Area Application

HUAYE-301 Repair Adhesive
 

High-Strength Rubber Repair | 3-Component System | Tested & Certified | Mfr. Huaye Transportation Machinery Sales Center

Product Overview

HUAYE-301 is a professional-grade, three-component rubber repair adhesive designed for rapid restoration of damaged conveyor belt surfaces. With wear resistance 2-3x that of standard conveyor belt compounds and certified mechanical performance, it delivers long-lasting repairs that minimize downtime in mining, port, power generation, and bulk-material handling operations.

Certified Performance Data (Batch 2-6)

Test Item Unit Requirement Measured Result Industrial Significance
Tensile Strength MPa ≥ 25 30 PASS Ensures the repair zone withstands dynamic tension and material impacts.
Peel Strength N/mm ≥ 10 13 PASS Provides ultra-strong bonding to substrate; avoids edge peeling or delamination.
Elongation at Break % ≥ 400 440 PASS High flexibility; flexes synchronously around pulleys without cracking.
Right-Angle Tear Strength kN/m ≥ 60 75 PASS Strongly resists tearing and gouging from sharp bulk materials.
Hardness (Shore A) - 70 - 80 76 PASS Matches original belt hardness perfectly to balance wear and flexibility.

Curing Profile (At 25°C)

  • Pot Life: 5 - 8 minutes (Std. 7 min. Must apply immediately after mixing)
  • Light Load Time: 2 hours (Allows belt to run empty or with light load)
  • Full Load Time: 4 hours (Fully cured and ready for maximum heavy-duty tonnage)

Packaging & Components

Component Description Net Weight Role
Component A (Main Adhesive) Metal can 440 g Base resin
Component B (Hardener) Small bottle 22 g Curing agent (1/20 of Component A by weight)
Component C (Primer) Small bottle + powder - Surface primer for rubber activation

Usage Instructions (4-Step Process)

  1. Grinding: Use a tungsten steel grinding disc to thoroughly roughen the damaged rubber surface of the conveyor belt. Avoid belt discoloration, brightening, or burning the rubber substrate.
  2. Surface Treatment: Pour the powder from the cap of the Component C (primer) bottle into the liquid bottle, and shake until fully dissolved. Apply the mixed primer to the treated rubber surface and let it dry completely for 15 minutes.
  3. Mixing: Mix Component A and Component B strictly in a 20:1 ratio by weight. Stir thoroughly within 1 minute, and apply immediately within its 5-8 minute pot life window. Prepare only the quantity needed immediately.
  4. Application: Spread the mixed adhesive onto the target zone with a rubber scraper or a short-bristle brush. Keep the single coating thickness within 2 mm. For deep cuts, apply in multiple sequential layers.

Important Handling, Storage & Precautions

  • Store in a sealed container in a cool, dry location away from heat sources and direct sunlight.
  • Ensure adequate ventilation at the work site during mixing and application.
  • Low Temperature Warning: When ambient temperature drops below 15°C (59°F), the chemical curing mechanism decelerates. To accelerate curing, you can apply mild, even external heating using a heat gun or an infrared lamp after application. Ensure the heating zone temperature never exceeds 40°C (104°F) to avoid thermal degradation of the rubber substrate.
  • Keep out of reach of children.
  • Shelf Life: 12 months from the date of manufacture when stored in sealed, dry conditions at room temperature.

Typical Applications

  • Surface gouges, cuts, and deep scratches on EP (polyester-nylon), steel-cord, and rubber conveyor belts.
  • Large-area rubber surface erosion caused by highly abrasive bulk materials (coal, ore, sand, gravel, clinker).
  • Impact damage and punctures at loading chutes in mining and quarrying operations.
  • Edge cracking and delamination repair on belt sidewalls.


Huaye Transportation Machinery Sales Center